REPAIR PRODUCTS

DESCRIPTION

SYSREP 951 is a ready to use cementitious repair mortar for Concrete, when mixed with water gives a non -segregating mortar with High strength.

ADVANTAGES

• Economical & Highly Durable repair Mortar for Concrete.
• Ready to use, Only the addition of Water is required.
• Free -flow.
• Good Workability.
• Non — Shrink material.
• Excellent Bonding properties.

PROPERTIES
Compressive Strength1 Day: 19 N/mm2.3 Days :35 N/mm2.
 7 Days: 48 N/mm2.28 Days :61 N/mm2.
Flexural Strength1 Day: 3 N/mm2. 
 28 Days: 10 N/mm2. 
Bond to Concrete1 Day: 6 N/mm2. 
AREAS OF APPLICATION

• Maintenance & Repair works of Concrete.
• Maintenance work of Mechanical industries.
• Repairs of all damaged Structural Concrete members, reinforced and pre -stressed beams under normal or eccentric loads like Bridges, Slabs, ceilings etc.

SPECIFICATIONS
Physical form:Powder.
Colour:Grey.
Toxicity:Non — toxic.
Storage Temperature:Moderate.
METHOD OF USAGE

SYSREP 951 can be used in section up to 100 mm deep.

SURFACE PREPARATION

The concrete to be repaired with SYSREP 951 has to be clean, dry and free from, oil, grease etc. All loose material has to be chipped off or removed.
The formwork should be airtight in order to prevent loss of material. All prepared Concrete substrate should be saturated with water before the application of SYSREP 951.

MIXING

After the addition of Water at the rate of 3 Liters ( W/P Ratio 0.12) per 25 Kg bag of SYSREP 951 it has to be mixed with Mechanical stirrer at the rate of 400 rpm till a uniform and Homogeneous mix is obtained.

PLACING:

SYSREP 951 has to be poured continuously from one end at a super fluid consistency to avoid air entrainment. Being a free flow material it does not require vibration. If the mortar SYSREP 951 is poured in to the forms the demoulding should be done at least after 24 hours after the placing of the material.

CURING:

On completion of the grouting operation, exposed areas should be thoroughly cured. This should be done by the use of continuous application of water.

CLEANING:

SYSREP 951 should be removed from tools and equipment with clean water immediately after use. Cured material can be removed mechanically, or with the help of cleaning agents.

ESTIMATING
YIELD

Allowance should be made for wastage when estimating the required quantities. The approximate yield per 25 Kg bag for different consistency is

ConsistencyFlow able
Yield (Liters)13.3
PACKING:

SYSREP 951 is supplied in 25 Kg moisture resistant bags.

STORAGE:

SYSREP 951 has to be stored in cool and dry place.

SHELF LIFE:

SYSREP 951 has a shelf life of 6 Months if kept in a dry storage in sealed bags.

PRECAUTIONS

SYSREP 951 is alkaline and should not come in contact with skin and eyes. Avoid inhalation of dust during mixing. Gloves, goggles and dust mask should be worn. If contact with Skin wash with water. Splashes to the eyes should be washed immediately with plenty of water and medical advice sought.

TECHNICAL SUPPORT

Technical information and guidance regarding SYSPLAST range of Admixtures, SYSBOND range of Acrylic, S.B.R. and Epoxy Bonding Systems, can be obtained from the technical cell of SYSCONS.

NOTE

Information in this Technical data sheet is to the best of our knowledge true and Accurate. However such conditions under which our products may be used or obtained beyond our control, recommendations are made without Warranty or Guarantee.

DESCRIPTION

SYSREP 952 SPL is a ready to use two Component Polymer Cementitious repair mortar when mixed with water gives a non -segregating mortar with High strength which is recommended for high build repair to reinforced concrete in vertical or overhead conditions.

ADVANTAGES

• Economical & Highly Durable repair Mortar for Concrete
• Ready to use, only the addition of Water is required for powder and polymer
• Low Permeability
• Chloride & Sulphate free
• Non – Shrink material
• Excellent Bonding properties

PROPERTIES

Compressive Strength

 1 Day: 10 N/mm2.28 Days :25 N/mm2.
Flexural Strength   
 28 days: 5 N/mm2. 
AREAS OF APPLICATION

• Maintenance & Repair works of Concrete.
• Repairs to all damaged Structural Concrete members, reinforced and pre -stressed beams under normal or eccentric loads like Bridges, Slabs, ceilings etc.

SPECIFICATIONS
Physical form:Powder (Part A) & Liquid (Part B)
Colour:Grey (Part A) & White (Part B)
Toxicity:Non — toxic.
Storage Temperature:Moderate.
METHOD OF USAGE

SYSREP 952 SPL can be used in Vertical areas up to 35 mm & 25 mm in Overhead Applications.

SURFACE PREPARATION

The concrete to be repaired with SYSREP 952 SPL has to be clean, dry and free from, oil, grease etc. All loose material has to be chipped off or removed. The Surface has to be cleaned with water if required.
For Concrete and Steel surfaces if it is corroded it has to be treated with Epoxy Anti -Corrosive material. It is suggestible to use the SYSREP 952 SPL when it is tacky in order to avoid rebound losses.

MIXING

Water has to be added @ 4.25 liters per 25 Kg bag of SYSREP 952 SPL along with Polymer 0.75 litre. The material has to be mixed with Mechanical stirrer at 400 rpm in order to get a uniform and Homogeneous mix.
Initially it is suggestible to mix 3.5 liters of water along with Polymer and later add the remaining water depending upon the Consistency.

PLACING

SYSREP 952 SPL has to be applied around the area in such a way that the required thickness is built up in two or three layers.
Care has to be taken so that the Material consistency is maintained. Before placing of the material, the Surface Preparation is well done. The surface can be arrived to the required finish by doing proper trowelling.

CURING

On completion of the repairing work the treated areas has to be thoroughly cured. This should be done by the use of continuous application of water.

CLEANING

SYSREP 952 SPL should be removed from tools and equipment with clean water immediately after the use. Cured material can be removed mechanically, or with the help of cleaning agents.

ESTIMATING
YIELD

Allowance should be made for wastage when estimating the required quantities. The approximate yield per 25 Kg bag for different consistency is 1.7 Sq.mtrs for 10 mm thickness.

PACKING

SYSREP 952 SPL is supplied in 25 Kg moisture resistant bags.

STORAGE

SYSREP 952 SPL has to be stored in cool and dry place.

SHELF LIFE

SYSGREP 952 SPL has a shelf life of 6 Months if kept in a dry storage and in sealed bags.

PRECAUTIONS

SYSREP 952 SPL should not come in contact with skin and eyes. Avoid inhalation of dust during mixing. Gloves, goggles and dust mask should be worn. If contact with Skin, wash with clean water. Splashes on to the eyes should be washed immediately with plenty of clean water and medical advice sought.

NOTE

Information in this Technical data sheet is to the best of our knowledge true and Accurate. However, such conditions under which our products may be used or obtained beyond our control, recommendations are made without Warranty or Guarantee.

DESCRIPTION

SYSPLUG 954 is supplied as a dry product needing only the addition of water to produce an ultra rapid set plugging mortar.
SYSPLUG 954 is modified cement consisting a blend of selective additives, graded aggregates, cement and fillers, which control the rate of setting time.

ADVANTAGES

• Rapid setting.
• Easy to use.
• Durable.
• Chloride free.
• Stable.
• Minimizes Thermal cracking.
• Excellent Bonding capacity.

PROPERTIES
Initial setting time:Approx1 to 2 minutes at 30 degrees Centigrade
Compressive Strength:25 N/mm2 at 28 days at 30 degrees Centigrade
APPLICATION AREAS

SYSPLUG 954 is used for the rapid temporary patching and plugging of concrete segments, sewage systems, below ground access chambers, basements, foundations etc.

METHODS OF USAGE

Surface Preparation The areas which has to be treated, has to be cleaned properly so that is free from loose material, dust and laitance. To seal leaks, crack openings must be done in the form of V – groove.

MIXING

SYSPLUG 954 should be added to water in the ratio of 1: 3 (Water: SYSPLUG 954) measured by volume. Mix to a stiff consistency in a suitable manner. Prepare a minimum quantity of mortar which can be placed within the prescribed set time of avoid property of rapid setting.

APPLICATION

Apply the mixed material with the help of a towel or by hand by ensuring maximum contact with the substrate before the material sets. If being used to plug the running water SYSPLUG 954 should be used and held in place until the initial set is reached.

CLEANING

SYSPLUG 954 should be removed from tools and equipment with water after use. Hardened material can be removed mechanically.

PRECAUTIONS

SYSPLUG 954 is Non-toxic, Non-flammable. Avoid contact with skin. If it splashes on to the eyes they have to be immediately washed with water and medical advice to be taken.

SHELF LIFE:

12 Months in unopened packs if kept in dry condition

SUPPLY:

5 Kgs Pack.

TECHNICAL SUPPORT

Technical information and guidance regarding SYSPLAST range of Admixtures, SYSCOAT range of Epoxy and Water Proofing Systems, SYSGROUT range of Grouts can be obtained from the technical cell of SYSCONS.

NOTE

Information in this Technical data sheet is to the best of our knowledge true and Accurate. However such conditions under which our products may be used or obtained our control, recommendations are made without Warranty or Guarantee.

DESCRIPTION

SYSSEAL 958 is a Single Component, ready to use Crack filling Compound for Sealing of Cracks in Internal & External Plaster.

ADVANTAGES

• Non – Shrink.
• Good Adhesion.
• High Tensile Strength.
• Smooth Finish.
• Ready to use, Only the addition of Water.
• Excellent Bond.

AREAS OF APPLICATION

Repairs of Cracks in Internal & External Plaster.

METHOD OF USAGE

• Develop the Cracks in “V” shaped Groove.
• Clean the prepared groove by sprinkling water in order to remove any sort of loose particles.
• Mix 3.5 to 3.75 volumes of Crack filling material to 1 volume of Water.
• Mix the material until a smooth paste consistency is obtained.
• Apply the above paste to a clean groove and press gently with suitable trowel.
• Finish the surface as desired.

PROPERTIES
Base:Cement with modified special polymers.
Colour:White.
COVERAGE

The Coverage will be around 40 Sq.Mtr/ Kg to fill 6mm x 6mm “V” shaped groove. Approximately 3.6 Kg of Powder is required per Sq.Mtr for 3mm Thickness.

SUPPLY

SYSSEAL 958 is supplied in 1 Kg Pack.

PRECAUTIONS

SYSSEAL 958 Crack filling compound, if it falls into the eyes, immediately wash with plenty of water and take medical advice.

TECHNICAL SUPPORT

Technical information and guidance regarding SYSPLAST range of Admixtures, SYSCOAT range of Epoxy and Water Proofing Systems, can be obtained from the technical cell of SYSCONS.

NOTE

Information in this Technical data sheet is to the best of our knowledge true and Accurate. However such conditions under which our products may be used or obtained beyond our control, recommendations are made without Warranty or Guarantee.